大功率锻造设备能耗采集及分析系统

Analysis system and energy consumption collection for high-power forging equipment

为实现大功率锻造设备能耗数据的远程实时采集,给锻造生产的节能降耗提供更加充分的依据,对大功率锻造设备能耗采集及分析系统进行研究。以大功率锻造设备为监测对象,基于现场总线技术和工业以太网技术原理,构建能耗数据集中监测的4层技术架构——数据采集层、网络通信层、数据管理层和数据分析层。在充分考虑锻造环境的基础上,设计了一套用于大功率锻造设备的能耗采集方案以及基于B/S架构的能耗采集及分析系统,实现数据的采集、监测和分析。最后,对采集的能耗数据进行理论计算和系统结果分析比对,验证能耗数据采集的准确性以及系统实施的实用性。

In order to realize the real-time remote collection of energy consumption data for high-power forging equipment and provide a more sufficient basis for energy saving and consumption reduction of forging production,the analysis system and energy consumption collection of high-power forging equipment were researched.For the high-power forging equipment,based on the field bus and industrial Ethernet technology principles,a four-tier technology architecture of energy consumption centralized monitoring system was constructed including data collection,communication network,data management and data analysis layers.Considering the forging environment,a method for energy consumption collection of high-power forging equipment and an energy consumption collection and analysis system based on B/S architecture were designed,and the data collection,monitoring and analysis were achieved.Finally,the theoretical calculation of the collected energy consumption data and the comparison of the system results were compared to verify the accuracy of the energy consumption data and the practicability of the system implementation.