铝-铜搅拌摩擦焊综述（英文）

Friction stir welding of aluminum to copper—An overview

在工程应用中需要通过连接不同的材料制成零部件以满足不同的要求。由于所用材料的力学、热和电性能存在巨大差异,使得这些零部件的制造极具挑战性。搅拌摩擦焊(FSW)能够用于连接异种材料,如铝(Al)和铜(Cu)。关于异种材料的连接,特别是铝-铜,文献来源比较分散,因此,铝-铜搅拌摩擦焊的信息收集比较繁琐。本文综述铝-铜的搅拌摩擦焊,为科研人员提供相关信息。文中全面涵盖和系统总结铝-铜搅拌摩擦焊的各项问题,如工具设计和尺寸、工艺参数以及流程对零件力学性能、微观组织和缺陷形成的影响。此外,还提出和探讨铝-铜搅拌摩擦焊的几个改进工艺。该工作不仅列举前人的主要成果,还提出铝-铜搅拌摩擦焊的发展建议。

Components made by joining different materials are required in various engineering applications.Fabrication of suchcomponents is a challenging task due to the vast difference in mechanical,thermal and electrical properties of the materials beingused.Friction stir welding(FSW)is capable of joining dissimilar materials such as aluminum(Al)and copper(Cu)and thereforeresearchers have used this novel process for dissimilar joining.Consequently,several works pertaining to dissimilar joining,specifically Al?Cu,are available in the literature but they are scattered in different sources,which makes the task of gatheringinformation about dissimilar FSW of Al?Cu cumbersome.This work has been written with an aim to provide all pertinentinformation related to dissimilar FSW of Al?Cu at one place to ease the problems of researchers.It comprehensively covers andsummarizes the topics such as the effect of tool design and geometry,FSW process parameters,FSW strategies on mechanicalproperties,microstructure and formation of defects during dissimilar FSW of Al?Cu.In addition,it also presents and discussesseveral variants of dissimilar FSW of Al?Cu.Finally,this work not only puts forth major findings of the previous researchers but alsosuggests future recommendations for dissimilar FSW of Al?Cu.