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Mechanism and simulation of droplet coalescence in molten steel 被引量:1

Mechanism and simulation of droplet coalescence in molten steel
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摘要 Droplet coalescence in liquid steel was carefully investigated through observations of the distribution pattern of inclusions in solidified steel samples. The process of droplet coalescence was slow, and the critical Weber number(We) was used to evaluate the coalescence or separation of droplets. The relationship between the collision parameter and the critical We indicated whether slow coalescence or bouncing of droplets occurred. The critical We was 5.5, which means that the droplets gradually coalesce when We ≤ 5.5, whereas they bounce when We > 5.5. For the carbonate wire feeding into liquid steel, a mathematical model implementing a combined computational fluid dynamics(CFD)–discrete element method(DEM) approach was developed to simulate the movement and coalescence of variably sized droplets in a bottom-argon-blowing ladle. In the CFD model, the flow field was solved on the premise that the fluid was a continuous medium. Meanwhile, the droplets were dispersed in the DEM model, and the coalescence criterion of the particles was added to simulate the collision-coalescence process of the particles. The numerical simulation results and observations of inclusion coalescence in steel samples are consistent. Droplet coalescence in liquid steel was carefully investigated through observations of the distribution pattern of inclusions in solidified steel samples. The process of droplet coalescence was slow, and the critical Weber number(We) was used to evaluate the coalescence or separation of droplets. The relationship between the collision parameter and the critical We indicated whether slow coalescence or bouncing of droplets occurred. The critical We was 5.5, which means that the droplets gradually coalesce when We ≤ 5.5, whereas they bounce when We > 5.5. For the carbonate wire feeding into liquid steel, a mathematical model implementing a combined computational fluid dynamics(CFD)–discrete element method(DEM) approach was developed to simulate the movement and coalescence of variably sized droplets in a bottom-argon-blowing ladle. In the CFD model, the flow field was solved on the premise that the fluid was a continuous medium. Meanwhile, the droplets were dispersed in the DEM model, and the coalescence criterion of the particles was added to simulate the collision-coalescence process of the particles. The numerical simulation results and observations of inclusion coalescence in steel samples are consistent.
出处 《International Journal of Minerals,Metallurgy and Materials》 SCIE EI CAS CSCD 2017年第11期1251-1259,共9页 矿物冶金与材料学报(英文版)
基金 financially supported by the National Natural Science Foundation of China (No. 51374081)
关键词 MECHANISM simulation DROPLET COLLISION COALESCENCE MOLTEN steel mechanism simulation droplet collision coalescence molten steel
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