不同应力状态下的黏接接头在汽车服役温度区间的失效载荷预测（英文）

Failure load prediction of adhesive joints under different stress states over the service temperature range of automobiles

为了能够预测任意应力状态下的CFRP(碳纤维增强复合材料)/铝合金黏接接头在汽车服役温度区间的失效载荷,加工了处于剪应力状态的剪切接头(TSJ)、拉应力状态的对接接头(BJ)和拉剪组合应力状态的45°嵌接接头(SJ45°),分别在-40,-20,0,20,40,60和80℃进行了测试,通过胶黏剂和CFRP的玻璃化转变温度Tg,失效载荷和失效断面分析了CFRP/铝合金黏接接头在不同温度下的失效机理,并建立了一个随着温度变化的失效准则响应面,导入内聚力模型(CZM)进行仿真分析.结果表明,CFRP/铝合金黏接接头的失效是由胶黏剂和CFRP的机械性能共同决定,随着温度的降低或拉应力比例的升高,CFRP更容易出现撕裂或者分层,导致CFRP的影响更加明显.采用30°(SJ30°)和60°(SJ60°)嵌接接头在-10和50℃进行测试,验证预测方法的有效性.

To predict the failure loads of adhesive joints under different stress states over the service temperature range of automobiles,adhesively bonded carbon fiber reinforced plastic( CFRP)/aluminum alloy joints under shear stress state( thickadherend shear joints,TSJ),normal stress state( butt joints,BJ) and combined shear and normal stress states( scarf joints with scarf angle 45°,SJ45°) were manufactured and tested at-40,-20,0,20,40,60 and 80 ℃,respectively. The glass transition temperature Tgof the adhesive and CFRP,failure loads and fracture surfaces were used to analyze the failure mechanism of CFRP/aluminum alloy joints at different temperatures. A response surface,describing the variations of quadratic stress criteria with temperature,was established and introduced into the cohesive zone model( CZM) to carry out a simulation analysis. Results show that the failure of CFRP/aluminum alloy joints was determined collectively by the mechanical performances of adhesive and CFRP. Besides,reducing temperature or increasing the proportion of normal stress of adhesive layer was more likely to cause fibre tear or delamination of CFRP,resulting in a more obvious effect of CFRP. The validity of the prediction method was verified by the test of scarf joints with the scarf angle of 30°( SJ30°) and 60°( SJ60°) at-10 and 50 ℃.