中型风力发电机成型线圈新型热压工艺研究

Research on the Hot-Pressing Technology for Formed Coil of Medium-Sized Wind Turbines

描述了中型电机成型线圈热压工艺的必要性及优势,阐述了线圈热压工艺流程演变过程和不同类型线圈热压工艺的最优选取方式。通过一种新型热压成型工艺提升产品的工艺性和可靠性。推算热压机压力大小,并通过有限元分析获取在稳态热和静应力共同作用下直线边形变分布情况,了解热压机部分参数对线圈受力面尺寸的影响,为热压工艺参数的选取提供参考依据。

Necessity and advantages of the hot-pressing technology for formed coil of the medium-sized motors was described.The course of hot-pressing technology and the optimal selection of different types of hot-pressing technology were expounded.The outdated hot-pressing process was changed radically by a new technology of hot-pressing,which could raise product manufacturability and responsibility.According to the data of hot-pressing force and finite element analysis of deformation distribution of linear edges under the combined action of steady thermal and static stress,the influence of some parameters of hot press on the surface of the coils could be obtained.It provided a reference for the selection of hot-pressing process parameters.