汽车零部件生产物流中物料上线方式选择研究

Material Shipping-to-line Mode Selection for Automobiles Parts Production Logistics

目的为了降低拉动系统中的线边物料配送成本,提高内部物流供应效率。方法首先,运用ABCXYZ分析矩阵法,根据产品特性、存储成本、周期需求量、生产节拍等生产物流参数,确定出高量物料和低量物料;其次,分别对2种配送方式下的成本指标进行分解,建立不同上料模式产生的物流成本模型;最终,以物料消耗量和配送成本为原则,设计出合理的配送物料和看板物料的选择方式,并以LD公司为例对该选择逻辑进行验证。结果重新调整了EKP产品物料的上线方式,使样例中的13种物料配送成本减少了489.09元,总物料配送成本减少了7013.63元。结论研究结果对生产制造企业提高仓库对产线的响应速度,缩短产品周期,降低物料配送成本具有参考意义。

The workaims to reduce the line-sidematerial distribution cost in the pull system and improve the internal logistic supply efficiency. Firstly, the ABC-XYZ analysis matrix method was used to determine high-runner material and exotics material based on product characteristics, storage costs, cycle demand, production cycle and other production logistics parameters. Secondly, the cost indicators under the two delivery modes were analyzed to establish the logistics costs model for different shipping-to-line modes;Finally, based on the consumption and distribution costs, a reasonable selection mode of material distribution and Kanban material wasdesigned and the selection logic was verified by taking the LD company as an example. The shipping-to-line modeof EKP material wasreadjusted,the distribution cost of the 13 sample materialswas reduced by RMB489.09 and the total material distribution cost was reduced by RMB7013.63. The results of the research have referencesignificance for manufacturersto improve the response speed of warehouse to production lines, shorten product cycle and reduce material distribution costs.