陶瓷托辊专用穿轴装配上下料系统研究

Research on Special Loading and Unloading System for Ceramic Roller

传统陶瓷托辊穿轴人工上下料装配方式劳动强度大,生产效率低。为了减轻工人的劳动强度并提高穿轴装配效率,以陶瓷托辊为研究对象,在分析了陶瓷托辊穿轴装配工艺流程的基础上,采用三维建模的方式研发了陶瓷托辊穿轴装配上下料系统。重点对陶瓷托辊自动上料机的储料装置、整料装置、上料装置进行了详细的设计,研发的辊体自动上料机、下料机械手实现了陶瓷托辊辊体和转轴的同时储料、同时上下料,提高了上下料系统效率。陶瓷托辊专用穿轴装配上下料系统的研发为以后托辊装配自动化提供了良好的基础。

The traditional ceramic roller threading manual loading and unloading assembly method has high labor intensity and low production efficiency.In order to reduce the labor intensity of workers and improve the efficiency of threading assembly,ceramic roller is taken as the research object.Based on the analysis of the process of ceramic roller shaft assembly,the loading and unloading system for ceramic roller is developed by three-dimensional modeling.The paper focuses on the detailed design of the material storage device,the whole material feeding device and the feeding device of the ceramic roller automatic feeding machine.The developed automatic roller feeding machine and the blanking robot realize the simultaneous operation of the ceramic roller body and the rotating shaft.The storage and loading and unloading at the same time improve the efficiency of the loading and unloading system.The development of the special winding and assembly system for the ceramic roller provides a good foundation for the assembly automation of the roller in the future.