模块化裤装缝制流水线的优化设计

Research on modular trousers sewing production line based on rule division

为满足目前服装市场对于“多品种、小批量、短周期”的迫切需求,以基于规则的模块化划分方法,设定服装模块划分规则,并对其工序进行模块化划分;以服装大流水的编制方法为基础,总结概括出模块内工序的优化原则;通过优化各模块内工序,实现各工序的快速、高效编制;以女休闲裤缝制生产线为例对基于规则的模块化划分方法及模块内工序的优化原则进行验证。结果表明:部件模块1、部件模块2、连接模块的编制效率分别为94.1%、98.3%、95.5%,均衡指数分别为4.58、3.00、2.83,符合服装企业精益化生产要求。

In order to meet the urgent needs of the current clothing market for"multi-variety,small batch,short cycle",the rules for the division of clothing modules were set by modularized division method based on rules,and the process were modularized.Based on the method of the large-scale clothing production,the principle of process optimization in the module was summarized.Through the optimization of each process in the module,the rapid and efficient preparation of the processes in each module was realized.Taking the sewing production line of women's leisure trousers as an example,the results show that the efficiency of component module 1,2 and connection module is 94.1%,98.3%and 95.5%,respectively,the equilibrium indices are 4.58,3.00,and 2.83,respectively,which meets the requirements of lean production of garment enterprises.