面向RDX制造过程的流程工业数字化车间构建技术研究

Research on Digital Workshop Constructing Technology of Process Industry for Manufacturing Process of RDX

为实现流程工业制造全流程达到整体最优,以典型高能炸药黑索金(RDX)制造过程为代表,结合生产工艺特点构建数字化车间。从车间工艺流程、运行管控、安全管控、数据管理及应用分析等方面开展数字化车间构建技术研究。在已有技术、生产工艺的基础上,抽取出与高能炸药智能制造数字化车间相关的共性和专用技术,并对其应用到的关键技术实施方法进行阐述。结果表明:数字化车间的建立能实现车间生产全流程信息感知,快速响应制造过程内外部变化,在保障RDX产品的产量和质量的同时,提高制造过程中的安全程度。

In order to realize the whole process of manufacturing process industry to achieve the overall optimal in manufacturing process, the study selects the RDX manufac turing process of typical high explosives as a representative, establishing digital workshop by reference to production process characteristics. Then, from the workshop process flow, operation control, safety control, data management and application analys is of several aspects, constructing technology of digital workshop is researched. Accordingly, the commonness and special technology relating to the intelligent manufacturing of high energy explosive is extracted based on the existing technology and produc tion engineering. Furthermore, the implementation methods of the key techniques applied in the digital workshop are expounded. The results show that constructing of digital workshop can realize the information perception of the whole process of workshop production and the digital workshop rapidly responds to the internal and external changes in the process. While ensuring the yield and quality of RDX products, the safety level in the manufacturing process is also improved.