止水带在线截面检测系统的设计与实现

Design and implementation of online cross section detection system for self-adhesive rubber water stop tape

针对现有自粘式橡胶止水带生产工艺,设计了一种自粘式橡胶止水带在线截面检测系统。该系统能够实时检测止水带的截面轮廓尺寸,为挤出机参数调节提供依据,同时为自粘胶涂布工序提供位置信息。该系统通过多个激光传感器采集止水带得部分截面参数和涂胶位置信息,由控制器将多个激光传感器的数据进行整合处理,形成完整的止水带截面参数和涂胶位置信息。同时,将数据传送给生产线主控制系统。在某生产企业协助下,将该系统集成于原有橡胶止水带生产线上,并进行了稳定性试验,总结了在线截面检测系统的设计参数及避免激光传感器发生故障的方法,为自粘式橡胶止水带的生产提高了效率、减少了浪费,并为该系统的优化设计提供依据。

Aiming at the existing production process of self-adhesive rubber water-stop belt,an on-line cross-section detection system of self-adhesive rubber water-stop belt was designed.The system can real-time detect the profile size of the water stop,provide the basis for adjusting the parameters of the extruder,and provide the location information for the self-adhesive coating process.The system collects part of the cross-sectional parameters and glue location information of the water stop belt by several laser sensors,and integrates the data of several laser sensors by the controller to form complete cross-sectional parameters and glue location information of the water stop belt.At the same time,the data is transmitted to the main control system of the production line.With the help of a manufacturer,the system was integrated into the original rubber water stop production line,and the stability test was carried out.The design parameters of the on-line cross-section detection system and the method of avoiding the failure of laser sensors were summarized,which improved the efficiency and reduced waste for the production of the self-adhesive rubber water stop,and also for the system.The optimum design of the system provides the basis.