基于单件流思想的进气歧管产线优化与设计

Optimization of the Intake Manifold Based on the One-Piece Flow

“单件流”是企业推行精益生产时常采用的一种很重要的生产方式,单件流主旨是让产品流动起来,效果之一是可以减少在制品库存堆积;某企业注塑产线生产中存在着大量制品库存,文章基于单件流的思想从布局、工艺流程、标准工时等方面围绕生产过程的流动性对该企业的进气歧管注塑车间进行了优化设计;针对在制品问题,提出了基于单件流思想的整流化方案。数据表明,整流化后的生产线效率较原有产能和效率提升了17%。单件流思想的应用对提升生产效率,减少生产中的停滞有着很好改善效果。

As a major embodiment of Lean production,one-piece flow is one of advanced production methods.In this paper,the optimization analysis was carried out from the layout,the craft,the cycle,etc.for the Intake Manifold workspace and proposed the one-piece flow plan.Combined with simulation and the practice makes it perfect.By optimizing,It shows that the production line has a great improve on the productivity and efficiency than ever.The application of the one-piece production line can bring better benefits for the enterprise.