特种加工线切割机床智能渐进式走丝控制方案及控制器硬件电路设计

Design of the Intelligent Progressive Control Scheme and the Hardware Circuit of the Controller for the Wire Cutting Machine of Special Processing

针对特种加工设备中走丝线切割机床升级改造需求大,成本高的问题,提出了一种低成本的设备改造方案。在不增加硬件投资的前提下,提出了精粗加工渐进使用电极丝的改造方案,并设计出智能渐进走丝控制器的硬件电路原理图和PCB板。通过与相关厂家的合作改造表明,该智能渐进走丝控制方案和硬件电路能够最大限度的降低改造成本,并能提升机床的加工精度、表面光洁度和加工的一致性。

In view of the problem of large demand and high cost for upgrading wire cut electrical discharge machining(WEDM)in special processing equipment,a low-cost equipment improvement scheme is proposed.On the premise of not increasing hardware investment,this paper puts forward the improvement scheme of gradual using of electrode wire in fine and rough machining,and designs the hardware circuit schematic diagram and PCB board of intelligent progressive wire controller.Through the cooperation with related manufacturers,it is shown that the intelligent progressive wire control scheme and hardware circuit can reduce the cost of improvement to the maximum extent,and can improve the machining accuracy,surface roughness and machining consistency of the machine tool.