链轨节热锻生产线的智能化改造

Intelligent Transformation of Hot Forging Production Line for Chain

为了提高链轨节热锻生产线生产效率和产品质量,发挥现有双盘摩擦压力机和开式压力机等锻压设备的最大产能,对现有人工操作生产线进行了智能化改造,根据生产工艺要求,采用机器人代替人工进行生产。机器人机械手设计为连杆机构,受力好,空间紧凑,夹持位置准确;为了克服各工序生产后工件位置偏移导致机械手不能准确抓取的问题,各工序设计了工件定位机构。通过PLC控制与信息化管理系统实现从原料入框到产品整形整个锻造生产线的智能化控制和管理,经济效益显著。

In order to improve the production efficiency and product quality of hot forging production line for the chain,to take advantage of the existing maximum capacity of forging equipment such as double-disc friction presses and open-type presses,the existing manual operation production line has been intelligently modified.According to the requirements of the production process,robots were used instead of manual production.The production robot manipulator was designed as a linkage mechanism,which has good force,compact space and accurate clamping position.In order to overcome the problem that the workpiece can not be accurately grasped due to the positional deviation of the workpiece after each process,the workpiece positioning mechanism was designed in each process.The entire forging production line from raw material into frame to product shaping has been intelligent controlled and managed by PLC and information management system.The economic benefits are significant.