K344钢带式封隔器有限元仿真及结构优化

Finite Element Simulation and Structural Optimization of K344 Steel Belt Packer

深井油气开采对应的高温、高压、高含硫等条件对井下封隔器的密封能力和使用寿命提出了更高的要求。K344钢带式封隔器通过内外胶筒之间的叠层钢带可以提高扩张胶筒的承压能力,改善其承压过程中的受力情况,增加使用寿命,适合深井油气开采的密封要求。应用有限元软件对其坐封过程进行了模拟,得出了关键部件(内胶筒、外胶筒和叠层钢带)的接触应力分布规律和叠层钢带防止胶筒“肩部突出”的机理,并通过仿真分析优选出两端叠层钢带之间的最优距离以及护箍圆角的最优半径,可为实际生产应用中钢带式封隔器的优化设计提供参考。

The conditions of high temperature,high pressure and high sulfur content in deep well oil and gas exploitation put forward higher requirements for the sealing ability and service life of the downhole packer.K344 steel belt packer can improve the pressure bearing capacity of the expansion rubber cylinder and the stress condition in the process of pressure bearing and service life through the laminated steel belt between the inner and outer rubber cylinders,which is suitable for the requirements of deep well oil and gas exploitation.In this paper,the finite element software was used to simulate the setting process,the contact stress distribution law of the key components(inner rubber cylinder,outer rubber cylinder and laminated steel strip)and the mechanism of laminated steel strip to prevent the rubber cylinder from"shoulder protruding"were obtained.The optimal distance between the laminated steel strips at both ends and the optimal radius of the hoop fillet were selected through simulation analysis.It provided a reference for the optimization design of steel belt packer in practical production and application.