基于5G技术的转向架组装数字化产线建设方案研究

Study of Digital Production Line of Bogie Assembly based on 5G Technology

为提升转向架组装产线效率和交验工位自动化检验效率,中车南京浦镇公司与中车数字公司合作,基于5G新一代信息技术和先进制造技术,以转向架车间组装产线为实施载体,以数字化贯通全制造过程,以关键制造环节智能化为核心,打造转向架组装数字化产线.该方案通过产品制造全寿命周期的信息化平台集成应用,能够使产线与既有数字化信息平台兼容,并能提升效率10%及自动化交验率达到40%.该方案的实施应用,实现了全过程的优化控制、智能调度、状态监控、质量管控,切实提高流水线的生产效率和产品质量,也为轨道交通车辆制造企业提供了可复制的数字化产线解决方案.

In order to improve production efficiency and automated inspection efficiency of bogie assembly line,CRRC Nanjing Puzhen Co.,Ltd incorporated with CRRC Digital Co.,Ltd to seek a solution of a digital manufacturing line in bogie assembly working station based on the new generation technology 5G and the advanced manufacturing technology,is carry out in an assembly line of bogie workshop.The assembly line is digitalized through entire manufacturing process and focused on intelligentized key manufacturing process.Through the integrated application of life cycle information platform,it can make the existing line and information system compatible with 10%and 40%improved production and inspection efficiencies.The application realizes optimized control,intelligent schedule,monitoring,quality control and improved efficiency and quality.It also provides a reference for the companies in the same industry.