男衬衫生产流水线模块化优化设计

Modular Simulation Optimization Design of Man’s Shirt Production Line

服装模块化生产流水线作为一种新兴、高效的组织形式,逐渐被众多服装企业采用。选取某服装企业实际投入生产的一款男衬衫作为实例,从产品部件及生产工艺两方面入手,对其生产流水线进行模块划分,并总结归纳模块化优化设计的方法;在此基础上,对该款男衬衫的生产工序流程以模块为单元进行重新编制、组合,对流水线进行优化设计。结果表明,优化后该男衬衫生产流水线作业人数较计划人数减少1人;且流水线中衣身模块、领子模块的生产平衡率均为97.3%,袖子模块和连接模块的生产平衡率分别为93.2%和94.6%,均属于高效率生产线编制,从而验证了流水线模块化优化设计方法在提高服装企业生产平衡率过程中的可行性及普适性。

As a new and efficient production organization form,modular production of garment production line is gradually accepted by garment enterprises.In view of the production status of clothing enterprises,this topic selected man’s shirt as an research example.Starting from the product parts and production process,the module division was carried out,and the modular optimization design method of the production line was summarized.On this basis,the production process flow of the man’s shirt was re-divided into modules,and the production line design was optimized.The results showed that the number of workers in the production line of man’s shirt was reduced by 1 person compared with the planned number.The production balance rates of body module and collar module were 97.3%,and the production balance rates of sleeve module and connection module were 93.2%and 94.6%,respectively.All the production balance rates of the four modules were high production line design.It could be concluded verify the feasibility and universality of the modular optimization design method in improving the production balance rate of garment enterprises.