基于PLC的薄膜自动包装机的优化设计

Optimization Design of Automatic Film Packaging Machine based on PLC

目前市场上自动包装机主要应用于规则形状物品的包装,对于特殊形状物品的包装没有通用的设备,需要定制且不成熟。以小型日化用品行业为例,目前塑料软装日化用品的薄膜包装套袋设备仍不成熟,存在效率低下,故障率高等问题。本文介绍的薄膜自动包装机通过采用三菱Q系列Q01UCPU主控制器与QD75P4定位模块、人机界面系统等,对目前市场上的包装机设备进行了优化改进,采取双工工作模式,能实现对产品的精准定位、夹取、传送和套袋等,套装速度更快、稳定性更高。优化后的人机界面系统,更加灵活、高效。可实现参数设定、模式切换、运行监控和故障报警提示等功能。特别增加了手动模式界面,使得操作人员可单步操作每一个功能,更能充分了解每一道工序。

At present,the automatic packaging machine is mainly used in the packaging of regular shapedarticles.There is no general equipment for the packaging of special shape goods,which needs to becustomized and immature.Taking the small-scale daily chemical products industry as an example,the filmpackaging bagging equipment of plastic soft packaging daily chemical products is still immature,with lowefficiency and high failure rate.The automatic film packaging machine introduced in this paper adopts Mitsubishi q series q01ucpu main controller,qd75p4 positioning module and man-machine interface systemto optimize and improve the packaging machine equipment on the market at present.Adopting duplexworking mode,it can realize the precise positioning,clamping,transmission and bagging of products,and thepackaging speed is faster and the stability is higher.The optimized man-machine interface system is moreflexible and efficient.It can realize the functions of parameter setting,mode switching,operation monitoringand fault alarm.The manual mode interface is specially added,so that the operator can operate each functionstep by step,and can fully understand each process.