风电叶片自动辊涂设备设计开发

DESIGN AND DEVELOPMENT OF AUTOMATIC ROLLER COATING EQUIPMENT FOR WIND TURBINE BLADES

风电叶片大型化的发展,对叶片后处理工序提出了更多要求。目前风电叶片后处理辊涂工序完全采用人工手动作业,在辊涂作业质量不稳定的情况下也增加了叶片制造的人力成本。在此情况下,自动化装备在风电后处理工序的应用就变得极为迫切。本文主要探讨了一种新的风电叶片自动化辊涂设备,该设备主要包括AGV智能导航设备、桁架式机械臂、油漆自动配比及输送系统、电控系统集成等部分。自动辊涂设备的应用可有效提升风电叶片后处理的工作效率,保证叶片辊涂质量,降低叶片制造的人力成本,提升叶片行业的智能化程度。

With the development of large wind turbine blades,more requirements are put forward for blade post-treatment process.At present,the roller coating process of wind power blade post-treatment completely adopts manual operation,which also increases the labor cost of blade manufacturing under the condition of unstable roller coating quality.In this case,the application of automatic equipment in wind power post-processing becomes extremely urgent.This paper mainly discusses a new type of automatic roller coating equipment for wind power blades,which mainly includes AGV intelligent navigation equipment,truss manipulator,automatic paint matching and conveying system,electronic control system integration and other parts.The application of automatic roller coating equipment can effectively improve the working efficiency of wind power blade post-treatment,ensure the quality of blade roller coating,reduce the labor cost of blade manufacturing,and improve the intellectualization degree of blade industry.