压力容器激光焊接生产线的安全配置方案与应用

Safety Configuration Scheme and Application of Laser Welding Production Line for Pressure Vessel

对压力容器激光焊接生产线的安全配置方案与应用进行了研究,根据激光焊接生产线工艺规程,配置压力容器生产线安全主要工位设备数量,根据压力容器安全生产、精益生产要求,焊接生产线的布局形式以其生产工艺流程,在整个厂房核心区域,从左往右依次布置。按照激光焊接流程布置主要激光焊接工位,在主要激光焊接工位周边布置辅助工位,相同工序在输送线交叉口布置,减少输送线距离,并进行生产线各主要激光焊接工位专机设计,包括设备配置,对每台专机特点进行论述,包括示教特性、结构特性、激光焊接特性等。在完成整个生产线布局后,车间拥有直行及环形绿色通道,输送线分为交叉直行输送线及主干道输送线,生产连续、流动顺畅、无滞留状态。

In this paper, the safety configuration scheme and application of the pressure vessel laser welding production line are studied. According to the process specification of the laser welding production line, the number of main safety station equipment of the pressure vessel production line is configured. According to the requirements of the pressure vessel safety production and lean production, the layout of the welding production line is in the core area of the whole plant with its production process, from left to right. According to the laser welding process, the main laser welding stations are arranged, the auxiliary stations are arranged around the main laser welding stations, and the same process is arranged at the intersection of the conveyor line to reduce the distance of the conveyor line. And the main laser welding station special machine design of the production line, including equipment configuration, the characteristics of each special machine are discussed, including teaching characteristics, structural characteristics, laser welding characteristics and so on. After completing the layout of the whole production line, the workshop has straight and circular green channels, and the conveyor line is divided into cross straight conveyor line and trunk road conveyor line, so that the production is continuous, smooth flow and no stagnation.