柔性自动化生产线多模块设计与研究

Multi-module Design and Research of Flexible Automatic Production Line

文章针对产品在自动生产过程中存在的效率低、周期长等共性问题,通过设计与研究构建柔性自动化生产线系统,提出一套完整的解决思路和方法,从加工检测模块、供料模块、驱动模块、控制模块四部分完成柔性自动化生产线多模块设计。通过测试超调量、加负载下的速度控制效果以及响应速度,验证提出柔性自动化生产线系统的应用效果,测试结果表明:研究系统可以在0~240 r/min的转速突变过程中相对稳定的控制升速范围,加负载下0.1 ms可以恢复给定速度,并且可以在5 min之内完成响应。研究成果为高效、灵活地生产制造,以及缩短生产投产的准备时间提供参考。

Aiming at the shared problems of low efficiency and long cycle length in the automatic production process,a flexible automatic production line system is constructed through design and research,and a complete set of solutions and methods are proposed.The multi-module design of flexible automatic production line is completed from four parts:processing inspection module,feeding module,driving module and control module.The application effect of the proposed flexible automatic production line system is verified by testing the overshoot amount,the speed control effect under added load and the response speed.The test results show that the research system can control the speed increase range relatively stably in the process of 0-240 r/min speed mutation,the given speed can be restored in 0.1 ms under load,and the response can be completed within 5 min.It can provide reference for efficient and flexible manufacturing and shorter preparation time of production.