烧结柔性传动系统远程智慧安全监测与预警

Remote intelligent safety monitoring and early warning of sintering flexible transmission system

柔性传动装置是烧结机最重要的动力驱动设备,一旦台车卡阻、负荷增大,导致柔性传动机构出现故障,对于烧结生产将是灾难性的后果。自主研制的烧结柔性传动系统远程智慧安全监测与预警装置,利用分布式扭矩在线监测系统,通过实施扭矩信号的远程智慧安全监测与预警,B/S架构软件系统、手机APP等,实现了烧结柔性传动系统力学行为远程感知、强度状况智能评价、疲劳状态智慧评估。有效地解决了烧结柔性传动系统负荷生产时无实时监测和状态反馈的设备痛点。实现了烧结机在台车卡阻、扭力杆疲劳断裂等风险状态时的监测与预警,实现了云端数据自动筛选和预警报警功能,为烧结生产安全保障提供了先进的技术手段和有效的保护装置,对于烧结设备实现远程智能运维有重要的借鉴意义。

The flexible transmission system is the most important power driving part of sintering machine,once the trolley is stuck the load increases,causing the flexible transmission mechanism failure,which will have disastrous consequences for sintering production.We developed the remote intelligent safety monitoring and early warning device for sintering flexible transmission,the device uses distributed torque online monitoring system,remote intelligent safety monitoring and early warning based on torque signal,B/S architecture software and mobile APP,to realize the remote monitoring of the mechanical behavior,strength intelligent evaluation and the fatigue intelligent evaluation of sintering flexible transmission system.Then the problem of the sintering flexible transmission system without real-time monitoring and state feedback is effectively solved.The device we developed will monitor and early warn the trolley stuck and the risk state of the torsion bar fatigue fracture,and the device will also have the function of cloud data automatic screening and early warning.So,it will provide advanced technical means and effective protection for the safe sintering production,and it’s the important reference for the utilization of remote intelligent operation of the sintering flexible transmission system.