长距离带式输送机巡检系统研究

Research on inspection system of long-distance belt conveyor

长距离带式输送机作为煤矿物料输送的关键机械设备,在煤炭长距离输送环节发挥了重要的作用,由于带式输送机工作任务较重,长时间的运行会导致带式输送机出现严重故障,甚至引起火灾等事故。根据煤矿安全管理要求,需要对带式输送机进行巡检,传统的人工巡检存在劳动强度大、巡检效率低、危险因素多、巡检质量不稳定等问题,通过对长距离带式输送机智能巡检系统进行分析,设计了一种适合长距离工况下的带式输送机实时巡检系统,采用比较先进的机器人技术和故障识别算法,代替传统的人工完成对带式输送机的巡检,大大减轻了工人的劳动强度,提高了工作效率,并具有实时报警、自动生成历史记录等功能,对于提高煤矿的安全管理水平具有积极的推动作用。

Long-distance belt conveyors,as the key mechanical equipment for coal and mineral material transportation,play an important role in the long-distance coal transportation.Due to the heavy workload of belt conveyors,long-term operation will lead to serious failures of belt conveyors,and even cause fire and other accidents.According to the requirements of coal mine safety management,it is necessary to inspect the belt conveyor.The traditional manual inspection has problems such as high labor intensity,low inspection efficiency,many risk factors,and unstable inspection quality.Based on the analysis of the machine intelligent inspection system,a real-time inspection system of belt conveyors suitable for long-distance working conditions was designed.It adopted relatively advanced robot technology and fault identification algorithm to replace the traditional manual inspection of belt conveyors.Patrol inspection greatly reduced the labor intensity of workers,improved work efficiency,and had functions such as real-time alarm,automatic generation of historical records,etc.,which had a positive role in improving the safety management level of coal mines.