YB517盒外透明纸包装机烟包侧封整形装置设计与试验

Design and test of reshaping device for side sealing of cigarette packet of YB517 out-of-box transparent paper packaging machine

目的:解决YB517盒外透明纸包装机烟包侧封面透明纸皱褶、不平整等质量问题。方法:设计了一种烟包侧封整形装置。采用YB517盒外透明纸包装机输出转盘接烟板驱动轴作为动力源,通过设计往复运动机构、加热器组件、烟包定位组件以及优化推包座等部件,实现烟包侧封的加热整形;并运用Solidworks软件对整形装置的位移、速度、加速度进行仿真分析。接入“YB517拉带热封器”的温度检测控制系统接口,在IPC控制面板上实现温度参数的显示和调节。采用上机试验取样抽检的方法对改造前后盒装透明纸折皱情况进行对比分析。结果:该侧封整形装置运动无干涉,速度、加速度曲线平缓,无明显冲击,运行稳定。YB517盒外透明纸包装机安装侧封整形装置后,盒装透明纸折皱比例由改造前的11.58%降低到2.50%,下降78.40%。结论:该侧封整形装置能够减少皱褶,保证产品质量。

Objective:In order to solve the quality problems of YB517 transparent packaging machine,such as folds and unevenness of transparent paper on the sides of cigarette packages,a new cigarette-packaging side seal and shaping device was developed.Methods:After the improvements,the drive shaft of cigarette receiving plate of output turntable of YB517 was used as a power source,and the heating and shaping of cigarette package side seals were achieved by designing reciprocating mechanisms,heater components,cigarette package positioning components,and optimizing push seats;and using Solidworks software to simulate and analyze the displacement,velocity and acceleration of the shaping device.At the same time,it was connected to the temperature measurement and control system of"Heat sealer for Drawstring"so that the temperature parameters can be displayed and adjusted on the IPC control surface.Finally,the method of sampling in the test was used to compare and analyze the wrinkle of boxed transparent paper before and after the transformation.Results:The side seal shaping device had the advantages of no interference,gentle velocity and acceleration curve,no obvious impact and stable operation.The wrinkle ratio of boxed transparent paper decreased from 11.58%to 2.50%,which decreased 78.40%.Conclusion:It ensures product quality and improves consumers satisfaction.