Improvement in magnetic properties,corrosion resistance and microstructure of Nd-Fe-B sintered magnets through intergranular addition of Tb_(68)Ni_(32)

New energy vehicles and offshore wind power industries have a high demand for sintered Nd-Fe-B magnets with high intrinsic coercivity and high corrosion resistance.In this study,the magnetic properties,anticorrosion properties,and micro structure of Nd-Fe-B sintered magnets with the intergranular addition of low-melting-point eutectic Tb_(68)Ni_(32) alloy powders were investigated.The aim is to determine if the addition of Tb_(68)Ni_(32) can improve these properties.A low melting-point eutectic alloy Tb_(68)Ni_(32) powders was prepared as a grain boundary additive and blended with the master alloy powders prior to sintering.The coercivity of the resultant magnets gradually increases from 1468 to 2151 kA/m by adding increasing amounts of Tb_(68)Ni_(32).At the same time,the remanence first increases and then slightly decreases.After studying the microstructure and elemental composition of the Tb_(68)Ni_(32) added magnets,it is found that the significant increase in coercivity and the negligible reduction in remanence is due to densificatio n,improved grain orientation,a unifo rm and continuous boundary phase distribution,as well as the generation of a(Nd,Pr,Tb)_(2) Fe_(14)B "core-shell" structure surrounding the main-phase grain.Moreover,the corrosion resistance of the magnet is greatly improved owing to the enhancement of electrochemical stability,as well as the optimization of the distribution and morphology of the intergranular phase.