基于焊接电源的焊接信息管控系统设计

Design of Welding Information Management and Control System Based on Welding Power Supply

目前在各类大中型发电机的焊接生产中,焊接系统普遍依赖手工焊接,从而对整个焊接过程的管控存在一定难度。为了统一管理焊接设备、工艺文件、焊接人员、焊接过程等各个环节,本文根据焊接生产的实际情况和要求,通过采用智能信息采集模块和网络技术,在现有的焊接管控系统上进行优化设计和创新,建立了一套基于焊接电源的焊接信息管控系统。系统将焊接技术、信息技术、通信控制和管理理念相融合,基于模拟与数字化焊机焊接数据的实时采集、实时监控、数据储存、显示以及对人员管理和焊机设备管理等功能,实现了焊接设备、工艺文件、焊接人员、焊接过程、焊材、能耗等参数的统一管理,能够在很大程度上提高焊接效率、提升综合管理能力、保障焊接质量,同时在生产过程优化、人员设备管理以及资源调配等方面为管理人员提供重要的数据支持。

In the manufacturing industry of various large and medium-sized generators,welding system generally rely on manual welding,so it is difficult to control the whole production process.In order to uniformly manage welding equipment,process documents,welding personnel and welding process,according to the actual situation and requirements of welding production,through adopting the intelligent information acquisition module and network technology,the existing welding management and control system is designed and innovated,and a welding information acquisition,management and control system is established based on welding power supply.Based on the functions of real-time acquisition,real-time monitoring,data storage,display,personnel management and welding equipment management for simulated and digital welding machines,the system combines welding technology,information technology,communication control and management concepts,and realizes uniform management of the welding equipments,process documents,welding personnel,welding process,welding materials,energy consumption,etc.It can effectively improve the welding efficiency,the ability of comprehensive management and guarantee the welding quality.At the same time,it provides important data support for managers with production process optimization,personnel and equipment management and resources allocation.