非标自动化生产线模块化标准化设计的研究及应用

Research and Application of Modular Standardization Design of Non-standard Automatic Production Line

结合H公司非标自动化生产线的模块化标准化工作,按照先模块化、后标准化的思路提出了非标自动化生产线的模块化标准化设计方法,以及产品制造和产品研发的协同机制。非标自动化生产线的模块化标准化设计方法包括:构建模块化标准化设计平台,建立标准流程和规范;通过需求分析、模块化标准化对象筛选、模块规划、共性模块开发及其系列化、共性模块接口设计,实现非标自动化生产线的模块化标准化应用;基于模块化标准化平台进行模块选用、组合或者模块变型,快速完成自动化生产线的定制设计。通过建立非标自动化生产线的产品制造和产品研发协同机制,能基于产品生命周期各环节的工作对产品设计过程进行完善和联合评审,从研发阶段就开始进行产品的模块化标准化工作,以提高产品自动化制造的可行性。

Combined with the modularization and standardization work of H company s non-standard automatic production line,the modular standardization design method of non-standard automatic production line and the collaborative mechanism of product manufacturing and product development are proposed according to the idea of modularization first,standardization later.The modular standardization design method of non-standard automated production line includes:building a modular standardization design platform,establishing standard processes and specifications;realize the modular standardization application of non-standard automatic production lines through demand analysis, modular standardization object screening, module planning, common module development and its serialization, common module interface design;Based on the modular standardization platform, module selection, combination or modification can be carried out to quickly complete the customized design of automatic production lines. By establishing a collaborative mechanism of product manufacturing and R&D for non-standard automatic production lines, the product design process can be improved and jointly reviewed based on the work of each step of the product life cycle, and meanwhile the modularization and standardization of products can be carried out from the R&D stage to improve the feasibility of automatic manufacturing of products.