香料厨房桶装物料保温加热系统的设计与应用

Design and Application of Heat Preservation and Heating System for Barreled Materials in Spice Kitchen

为解决当前制丝车间香料厨房桶装香精物料基料黏度高、混合配比均匀难度大等问题,基于蒸汽换热常温水而溶解基料沉积物的原理,设计了一种香料厨房桶装物料保温加热系统,该系统由蒸汽管路控制部分、温控部分、换热盘管加热常温水箱部分、冷凝水排放部分等组成。通过蒸汽加热水箱底部换热盘管换热常温水,以恒温控制并快速溶解桶装内部高黏度的香精物料基料,进而达到基料能够混合配比均匀的目的。以换热升温时间、恒温控制准确度及基料溶解度为衡量指标验证系统应用效果。结果表明:该系统操作简便、安全可靠、实用性强,换热升温速度快、效率高,恒温控制准确度高,基料溶解明显,满足了桶装香精物料内部高黏度基料快速溶解实现混合配比均匀的需求。

In order to solve the problems of high viscosity of the base material and difficult mixing ratio of the flavor material in the spice kitchen in the current silk-making workshop,this paper designs a spice kitchen barrel material insulation heating system based on the principle of dissolving the base material sediment by steam heat exchange with normal temperature water.The system consists of steam pipeline control part,temperature control part,heat exchange coil heating normal temperature water tank part,condensate water discharge part,etc.The heat exchange coil at the bottom of the water tank is heated by steam to exchange heat with normal temperature water,and the base material of the high-viscosity essence material inside the barrel is controlled and quickly dissolved by constant temperature,so as to achieve the purpose that the base material can be mixed and proportioned evenly.The application effect of the system is verified by taking the heat exchange and heating time,the accuracy of constant temperature control and the solubility of the base material as the indicators.The results show that the system is easy to operate,safe and reliable,has strong practicability,fast heat exchange and heating time,high efficiency,high accuracy of constant temperature control,and obvious dissolution of the base material.It meets the needs of fast dissolving of high-viscosity base materials in barreled flavor materials to achieve uniform mixing ratio.