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应用于髋臼杯的TC4激光熔覆涂层工艺及性能

Laser Cladding and Performance of TC4 Coatings Applied on Acetabular Cups
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摘要 为研究激光熔覆工艺对髋臼杯表面Ti-6Al-4v(TC4)涂层的影响,采用高精度激光熔覆技术在髋臼杯表面制备了具有一定生物相容性的TC4涂层。利用ANSYS对熔覆过程进行有限元模拟,对熔覆工艺参数进行正交试验优化,分析了不同送粉速率下涂层的力学性能。研究结果表明:最优熔覆工艺参数组合为熔覆间距1 mm、熔覆行距0.4 mm、熔覆偏移1 mm、送粉速率1.5 g/s,在优化的工艺参数下获得的涂层具有良好的力学性能,能够应用于髋臼杯外杯表面。 In order to study the effect of laser cladding process on the surface of a acetabular cup with Ti-6Al-4v(TC4)coating,a high-precision laser cladding technology was used to prepare a TC4 coating with certain biocompatibility on the surface of the acetabular cup.Using ANSYS to simulate the cladding process with finite element,the cladding process parameters were optimized by orthogonal experiment,and the mechanical properties of the coating under different powder feeding rates were analyzed.It is founded that the optimal combination of cladding process parameters is cladding spacing 1mm,cladding row spacing 0.4mm,cladding offset 1mm,and powder feeding rate 1.5 g/s.The coating obtained under the optimized process parameters has good mechanical performance and can be used to the outer surface of the acetabular cup.
作者 陈劲松 袁振东 沈理达 姜凌云 鲍恩泉 杨昊 唐家铖 CHEN Jinsong;YUAN Zhendong;SHEN Lida;JIANG Lingyun;BAO Enquan;YANG Hao;TANG Jiacheng(School of Mechanical Engineering,Jiangsu Ocean University,Lianyungang 222005,China;College of Mechanical&Electrical Engineering,Nanjing University of Aeronautics&Astronautics,Nanjing 222005,China)
出处 《材料科学与工程学报》 CAS CSCD 北大核心 2022年第5期742-747,864,共7页 Journal of Materials Science and Engineering
基金 supported National Natural Science Foundation of China(51675272) Jiangsu Science and technology plan project(BE2019002-2) Science and technology plan project of Lianyungang high tech zone(ZD201909) Jiangsu blue and green engineering project and Jiangsu Graduate Research and Innovation Project Fund(KYCX202913)。
关键词 激光熔覆 髋臼杯 工艺优化 力学性能 Laser cladding Acetabular cup Process optimization Mechanical performance
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