圆纬机智能送纱系统开发与技术优势分析

Development and Technical Advantage Analysis of Intelligent Yarn Feeding System on Circular Weft Knitting Machine

通过长期研究圆纬机编织运转过程中的质量、效率及智能化提升问题,文章提出一种可行的圆纬机智能送纱系统(包括送纱伺服、圆纬机智能电脑、送纱主板、管理系统模块4个部分),并对其进行技术优势分析与长期应用筛选。实践表明,该系统具有可追溯性、可差异化特点,能持续应用于国内外诸多机型,同时系统的创新检测评价方法,能有效提高布面质量、减少停机痕,减少噪音与振动,降低残次品50%左右,延长织针使用寿命1~3个月,综合织造效率提升10%~20%。

In this study,through long-term research on the quality,efficiency,and intelligent improvement of the operation of the circular weft knitting machine,a feasible yarn feeding system is proposed,including a yarn feeding servo,intelligent computer,mainboard,and management system.After technical advantages analysis and long-term application comparison,the study shows that this system is traceable,can meet diversified demand,and can be continuously applied to different models at home and abroad.Meanwhile,by effectively improving fabric quality,and reducing stop marks,noise,and vibration,the innovative detection and evaluation methods of this system can reduce defective products by about 50%,prolong the service life of needles by 1-3 months,and improve the comprehensive weaving efficiency by 10%-20%.