锂电池柔性总成装配线的系统设计

Design of Control System for Flexible Assembly Line of Lithium Battery

设计开发了一种操作简单、改动智能方便的锂电池柔性总成装配线。根据新能源企业生产实际需求,给出了总体设计方案,完成了锂电池总成装配线装置的结构设计,搭建了电气控制线路,设计了总成装配线的控制程序系统,同时设计了触摸屏组态界面。集成了新能源锂电池生产装配工序可选、运行参数可控、手自动切换、每日生产结果图表化等控制功能。该设计可根据生产产品的特点,灵活选择需要的工位配置,具有柔性生产的特点,可有效改善传统人工在锂电池箱体搬运、转换、装配等步骤中出现的箱体磨损和效率低下等问题,改进了锂电池装配的工艺。系统已完成调试,应用于实际生产,大大提高了新能源产业的生产效率。

A lithium battery flexible assembly line with simple operation and convenient intelligent change was designed and developed.According to the actual production requirements of new energy enterprises,the overall design scheme was given,the structure design of lithium battery assembly line device was completed,the electrical control circuit was built,the control program system of assembly line was designed,and the touch screen configuration interface was designed.It integrated control functions such as optional production and assembly procedure,controllable operation parameters,automatic manual switching,and daily production results diagramming for lithium battery production.The design could flexibly select the required labor configuration according to the characteristics of the products,and had the characteristics of flexible production.It could effectively improve the problems of box wear and inefficiency of the traditional manual lithium battery box in the steps of manual handling,conversion and assembly,and improve the lithium battery assembly process.The system was commissioned and applied in actual production,which greatly improved the production efficiency of the new energy industry.