Generalized stability criterion for controlling solidification segregation upon twin-roll casting

Macro-and micro-segregation formed upon twin-roll casting(TRC)can be inherited from sub-rapid solid-ification to solid-state transformation,even to plastic deformation,thus deteriorating drastically mechan-ical properties of as-produced thin sheets.Although many works focusing mainly on controlling fields of thermal,concentration and convection have been reported,how to control artificially and quantitatively the segregation using a theoretical connection between processing parameters and solidification models,has not been realized,yet.Regarding it,a systematical framework integrating non-equilibrium dendritic growth and overall solidification kinetics with the TRC parameters,was constructed applying a general-ized stability(GS)conception deduced from transient thermodynamic driving force△G^(t)and transient ki-netic energy barrier Q_(eff)^(t)evolving upon solidification.Departing from this framework considering synergy of thermodynamics and kinetics(i.e.,thermo-kinetic synergy),a criterion of high△G^(t)-high GS guaranteed that the macro(i.e.,the centerline)and the micro(i.e.,the edge)segregation can be suppressed by in-creasing△G^(t)and GS at the beginning and the ending stage of sub-rapid solidification,respectively.This typical thermo-kinetic combination producing the microstructure can be inherited into the plastic de-formation,as reflected by corresponding strength-ductility combinations.This work realized quantitative controlling of TRC by a theoretical connection between processing parameters and solidification models,where,an optimization for sub-rapid solidification segregation using the GS conception including△G^(t)and Q_(eff)^(t)has been performed.