超声波冲孔一体化技术研发与应用

Research and Application on Ultrasonic Punching

为了提高汽车保险杠超声波冲孔工艺自动化程度、提高人员效率、降低生产成本,对超声波冲孔工艺进行智能化升级改造。通过对超声波冲孔凹模结构创新设计,引入视觉检测系统、一元化追溯系统,取消了传统底涂剂人工涂布及品质检查工作,实现了品质及生产信息录入与追溯功能,完成了保险杠超声波冲孔及涂布工艺一体化作业,为智能制造与数字化转型打下坚实基础。

In order to improve the automation of the ultrasonic punching process of automobile bumpers,improve personnel efficiency and reduce production costs,the ultrasonic punching process has been upgraded intelligently.Through the innovative design of the ultrasonic punching concave die structure,a visual inspection system and a unified traceability system have been introduced,and the manual coating and quality inspection of traditional primers have been canceled,and the functions of input and traceability of quality and production information have been completed.The integrated operation of bumper ultrasonic punching and coating process has been realized,laying a solid foundation for intelligent manufacturing and digital transformation.