五轴增减材复合制造设备设计

Design of Five Axis Additive-subtractive Hybrid Manufacturing Equipment

为提高零件加工制造效率,减少材料用量,降低成本,设计一种五轴增减材复合制造设备,用于通用复杂零件的加工制造及模具缺陷的修补。通过激光/等离子弧双热源进行增材加工,利用铣削进行减材加工。为测试该设备的成形性能,对轮胎模具翻胎板、花纹块和活字块进行试制,辅以缺陷检测及回溯修复模块对成形缺陷零件进行修复,得到了高质量、高精度的零件。该设备有助于提升企业效益、减少生产成本,对促进相关产业的发展起到重要作用。

In order to improve the efficiency of parts processing and manufacturing,reduce material usage,and reduce costs,a five axis additive-subtractive hybrid manufacturing equipment is designed for the processing and manufacturing of general complex parts and the repair of mold defects.Additive processing is carried out through laser/plasma arc dual heat sources,and material reduction processing is carried out through milling.To test the formability of the equipment,trial production was carried out on tire mold flip plates,pattern blocks,and movable type blocks,supplemented by defect detection and backtracking repair modules to repair the formed defective parts,resulting in high-quality and high-precision parts.This equipment helps to improve enterprise efficiency,reduce production costs,and plays an important role in promoting the development of related industries.