Y18D装封箱机在线监测与故障预警平台设计

Research on Dynamic Monitoring and Fault Early Warning Platform of Y18D Packing and Sealing Machine

为保证装封箱机在工作过程中能够安全、可靠和高效地运行,构建了Y18D装封箱机运行状态在线监测和故障预测系统。采用传感器技术、现场总线和网络技术,实现对Y18D装封箱机关键部件的运行状态在线监测。同时,提取系统关键部件运行数据,捕捉参数变化趋势,并采用数据挖掘技术,实现设备运行状态的评估和故障预测及定位。应用结果表明,该平台的运行实施可以对设备运行状态进行准确的评估,对出现的故障和异常可以准确定位,有效的提高了设备的运行效率,降低了维修成本,而且本系统通过数据库技术,可与装封箱机数字化全生命周期管控平台数据共享。该研究为设备的全生命周期管理提供了理论参考。

In order to ensure the safe,reliable and efficient operation of the equipment running,an online condition performance monitoring and fault early wanming system for Y18D packing and sealing machine was developed.The system monitor the key performance parameters of Y18D with various sensors technology,field bus and network technology in real times;early warning diagnosis models can monitor the deviation between the actual operating value and the normal operating value of Y18D critical component.It captures the changing trend of the deviation,and realizes equipment operation status evaluation,fault prediction and location.The application results show that the implementation of the platform can accurately evaluate the operating status of equipment,and accurately locate the faults and anomalies that occur,which effectively improved the operating efficiencyand reduced maintenance costs of the equipment.The on-line performance can share data with the management and control platform of lifecycle.This study provides a refrence for further application of collaborative management of the lifecycle for Y18D equipment in the future.