输送皮带自动更换机的设计应用研究

Study on Design Application of Machine for Automatically Changing Conveying Belt

为了解决加工线输送皮带整体更换存在的效率低、耗时长、人力投入多、存在安全隐患等问题,安全高效地完成输送皮带整体更换工作,结合实践经验并通过理论分析和计算,研究设计了一套输送皮带自动更换设备。此设备分为旧皮带驱动系统、新皮带支撑系统和控制系统。将旧皮带断开后,一端固定在驱动装置上,启动驱动系统将旧皮带导出并卷起,同时利用旧皮带将新皮带导入,完成后,硫化粘结新皮带。实践证明,此设备可实现自动更换皮带,全过程安全高效,具有广阔的应用前景。

In order to solve such problems as low efficiency,long time-consuming,large human input and potential safety hazards for the overall replacement of conveying belt in processing line as well as complete the overall replacement of conveying belt safely and efficiently,a set of equipment for automatically changing conveying belt is studied and designed through theoretical analysis and calculations combining with practical experiences.The equipment includes the drive system of old belt,support system of new belt and control system.After the old belt is disconnected,one end is fixed onto drive unit as well as drive system is started to export and roll up old belt,while the old belt is to import new belt.After that,vulcanize and bond the new belt.The practices prove that the automatic replacement of belt could be realized with the equipment as well as the whole process is safe and efficient,which is with wide application prospect.