智能煤矸石分选机器人的研究与应用

Research and application of intelligent coal gangue sorting robot

为解决煤炭生产过程中煤矸石分选难、智能化程度低等问题,研发了智能煤矸石分选机器人。详细介绍了煤矸石分选机器人的系统组成、智能识别系统以及执行机构,智能煤矸石分选机器人使用YOLOv5网络迅速对煤矸石进行定位,可将矸石的形状、大小、位置、速度等信息传输到气动分拣装置,随后通过控制气动分拣装置使用高压气源吹出矸石,实现对煤矸石的智能分选。通过在双鸭山矿业集团有限公司和双鸭山市锦旸煤业有限公司等4个煤矿的实际应用表明,智能煤矸石分选机器人提高了煤矸石的分选效率,提升了煤矿的智能化程度,并取得显著的社会效益和经济效益。

In order to solve the problems of difficult separation of coal gangue and low intelligence in coal mine production,an intelligent coal gangue sorting robot was researched and developed.The system composition,intelligent recognition system,and execution mechanism of the coal gangue sorting robot were introduced in detail.The intelligent coal gangue sorting robot uses the YOLOv5 network to quickly locate the coal gangue,and can transmit information such as the shape,size,position,and speed of the gangue to the pneumatic sorting device,and the pneumatic sorting device is controlled to use a high-pressure air source to blow out the gangue,achieving intelligent sorting of the coal gangue.Through practical applications in four coal mines,including Shuangyashan Mining Group Co.,Ltd.and Shuangyashan Jinyang Coal Industry Co.,Ltd.,it has been shown that the intelligent coal gangue sorting robot has improved the sorting efficiency of coal gangue,enhanced the intelligence level of coal mines,and achieved significant social and economic benefits.