基于ANSYS强度仿真与动力学测试的包装结构优化设计

Optimization Design of Packaging Structure Based on Strength Analysis of ANSYS and Dynamic Testing Verification

目的在保障机械结构强度的前提下,对消费量大的某泵用木包装结构进行优化设计,对机械强度进行CAE有限元仿真,并进行振动跌落冲击测试,以降低成本提高产品价值。方法首先分析产品的使用功能,设计新型包装方案,将原有铁底板支撑结构优化改为用材更少的V型木质支撑结构,建立力学模型,进行底强度分析以及稳定性计算;然后运用SolidWorks建立3D模型,运用ANSYS Workbench进行仿真评估;最后生产出新型包装,并根据包装测试标准进行了测试。结果新的包装结构用V型木质取代了铁底板支撑,节约了100%的铁质包装材料,并通过了冲击振动跌落测试。优化设计的新包装型式能满足运输过程中的冲击振动跌落等产品保护要求,满足运输稳定性的功能要求。结论本文以价值工程理念为指导,优化设计的新包装结构,在满足产品功能的同时节约了成本,是价值工程在包装优化领域极好的运用,为机械工程领域包装工程师提供了设计参考和解决方案。

The work aims to optimize the design of wooden packaging structure with a large consumption in a certain type of pump on the premise of ensuring the strength of mechanical structure,simulate the mechanical strength by CAE finite element method and carry out the vibration drop impact test to reduce the cost and improve the product value.Firstly,the use function of the product was analyzed and a new packaging scheme was designed.The original steel support structure was optimized to V-shaped wooden support structure and a mechanical model was established to analyze the bottom strength and calculate the stability.Then,SolidWorks was used to construct a 3D model and ANSYS Workbench was adopted for simulation and evaluation.Finally,a new packaging was produced and tested according to the packaging test standards.The new packaging structure replaced the iron baseboard support with V-shaped wood,saving the cost of iron packaging material 100%,and passed the impact,vibration and drop tests.The optimized design of the new packaging type could meet the protection requirements of the impact and vibration drop during the transportation process and satisfy the functional requirements of transportation stability.Guided by the value engineering,the optimized design of the new packaging structure reduces the cost while achieving the required function,which is an excellent application of value engineering in packaging optimization and provides design reference and solutions for packaging engineers in mechanical engineering field.