Deformation characterization method of typical double-walled turbine blade structure during casting process

To address the complex structures,large out-of-tolerance issues,and inconsistent quality of double-walled turbine blades,a mapping relationship between the structure and deformation was established based on a structural correlation study.Numerical simulations and pouring experiments were carried out based on the designed double-walled model,and a reliable displacement field model of the double-walled blade was established.A decoupling method for the displacement field of the double-walled blade castings was proposed,which decoupled the displacement field into bending,torsion,and expansion/shrinkage deformation vectors.Based on the displacement field analysis of the theoretical and physical models,an expansion/shrinkage model of double-walled blade structure castings was established.Furthermore,an experiment to determine the mapping relationship between double-walled construction and deformation was designed,which included the characteristic distribution distance and designed angle as structural parameters.The functional relationship between the deformation and the structural parameters was established based on a nonlinear regression method.