GDX2000Y细支包装设备烟条成型进烟装置的开发与应用

Development and Application of GDX2000Y Thin Packaging Equipment for Forming Tobacco Strips into Cigarette Devices

目的解决GDX2000Y细支包装设备在生产过程中存在的成型入口处发生烟包输送阻塞的问题。方法通过对GDX2000Y细支包装设备烟条成型部分进行分析及改造,设计并运用进烟装置,在原设备双联推杆推动“烟包叠”的基础上增加进烟装置,对剔除工位后的烟包进行整理及输送,减少了烟条成型过程中烟包相互挤压变形及排列不整齐现象。结果以细支“玉溪初心”为测试对象,GDX2000Y运行速度为50条/min,装置运用后稳定可靠,烟条成型工位阻塞次数由8.47次/d减少至0.87次/d,机组运行效率提升了9.31%,废品率降低了0.21%。结论装置投入使用后,解决了细支包装设备在高速生产过程中烟包阻塞的问题,保证了产品质量及设备运行稳定性,效率提升显著。

The work aims to solve the problem of cigarette package transportation blockage at the forming inlet of the GDX2000Y thin packaging equipment during production.By analyzing and renovating the forming part of the GDX2000Y thin packaging equipment,designing and applying a cigarette feeding device,a cigarette feeding device was added on the basis of the original equipment's dual push rod to push the"cigarette pack stack".The cigarette packs removed from the workstation were sorted and transported,reducing the phenomenon of mutual compression deformation and irregular arrangement of cigarette packs during the forming of cigarette bars.Taking the thin"Yuxi Chuxin"as the test object,GDX2000Y ran at a speed of 50 bars/min,and the device was stable and reliable after use.The number of blocked tobacco bar forming stations was reduced from 8.47 times/d to 0.87 times/d.The operating efficiency of the unit was improved by 9.31%,and the scrap rate was reduced by 0.21%.After the device is put into use,it solves the problem of cigarette packet blockage in the high-speed production of the thin packaging equipment,ensures the product quality and equipment operation stability,and improves the efficiency significantly.