舱段柔性装配与测量一体化平台设计

Design of integrated platform for flexible assembly and measurement of cabin

针对某导弹总装车间采用传统人工装配舱段与测量方法,同时需要多种工装辅助作业,多人协同调整舱段姿态,导致生产劳动强度大、效率低及质量差等问题,在研究总结国内外舱段柔性装配与测量技术发展现状和趋势后,根据实际科研生产情况设计了一个适用于不同型号舱段柔性装配与测量一体化平台。主要分析了舱段柔性装配与测量需求,确定机械结构组成并对关键部件结构进行设计以及仿真和原理分析,建立系统网络架构;提出了控制系统软硬件等重要部件快速选型、设计、编程与组态工程方法,通过一系列舱段工艺装配、质量质心与长度及水平测量试验,验证了该设计可以满足舱段装配与测量自动化、柔性化及数据化等需求。

For a missile assembly workshop,the traditional manual assembly and measurement method is used,and a variety of tools are needed to assist the operation,and many people cooperate to adjust the attitude of the cabin,resulting in high labor intensity,low efficiency and poor quality,after studying and summarizing the development status and trend of flexible assembly and measurement technology at home and abroad,an integrated platform for flexible assembly and measurement of different types of cabin is designed according to the actual research and production situation.It mainly analyzes the requirements of flexible assembly and measurement of the cabin,determines the composition of the mechanical structure and the structural design,simulation and principle analysis of key components,and establishes the system network architecture.It proposes the rapid selection,design,programming and configuration engineering methods of important components such as the hardware and software of the control system.It passes a series of cabin process assembly,centroid of mass,length and level measurement tests.It is verified that the design can meet the requirements of assembly and measurement automation,flexibility and digitization.