A scalable versatile methodology to construct micro/nano open-cell polypropylene foam with high oil adsorption capacity and speed

Oil pollution is a serious environmental and natural resource problem.Traditional adsorption materials for oil–water separation have limitations in terms of their preparation cost,reusability,and mechanical properties.Among the conventional adsorption materials,super-hydrophobic/super-lipophilic materials are easily contaminated by oil.In this study,polypropylene(PP)is used as a foam substrate to prepare an open-cell PP foam via hot pressing,supercritical CO_(2) foaming,and electron beam(EB)irradiation.The impact of EB irradiation dose on the open-cell content of PP foam can lead to cell wall rupture,resulting in an open-cell structure that enhances oil-water separation performance.At an absorbed radiation dose of 200 kGy,the PP foams exhibit optimal oil–water separation performance,cyclic compression stability,heat insulation,and preparation cost.The open-cell content of PP foam is increased to 86.5%,the adsorption capacity for diesel oil is 42.8 g/g,and the adsorption efficiency remains at 99.6%after 100 cycles of oil desorption in a complex pH environment.Meanwhile,cracks and nano-voids simultaneously promote the capillary action of oil,and the oil transport rate is 0.0713 g/(g·s).This study provides a new concept for the preparation of open-cell polymer foams that can meet the demand for high oil-absorption capacity under complex acid-base pH conditions.