基于振动传感器的滤棒成型机状态监测系统设计

为提高滤棒成型机维修维护水平,该监测系统采用基于IO-link总线的振动传感器对设备高速运转部件进行振动监测,并结合电机电流和设备温度的监测进行实时的分析,判定故障位置及原因,并预测各部件技术状态。经过近一年的测试,系统能实现“治病于未然”,提高维修的准确性和保养的科学性,保障设备的正常运行。

In order to improve the maintenance level of the filter rod forming machine,the monitoring system uses the vibration sensor based on IO-link bus to monitor the vibration of the high-speed running parts of the equipment,and carries on the real-time analysis combined with the monitoring of motor current and equipment temperature,determines the fault location and cause,and predicts the technical status of each part.Through nearly a year of testing,the system can achieve"treatment",improve the accuracy of repair and scientific maintenance,and ensure the normal operation of the equipment.