基于生产过程的多规格不锈钢管自动封箱装置设计

Design of Automatic Box Folding Device for Multi-specification Stainless Steel Pipes Based on Production Process

针对6种不同规格的不锈钢管和企业对产品的包装需求,为实现3~6箱/min的自动包装效率,设计了一种自动封箱装置,该装置由夹箱机构、纸箱拍齐装置、折箱装置、顶升机构和机架5部分组成,通过分析每个机构的结构特点和工作原理,阐述了夹箱机构、纸箱拍齐装置、折箱装置的运动过程,重点分析了折箱机构中针对不同规格的不锈钢管如何设计其短边折箱机构及其主要技术参数的计算方法。实践证明:该封箱装置结构设计合理,整体运行稳定可靠,产品包装速度达到生产要求,减少了单条生产线所需要工人的数量,改变了传统的人工包装方式,提高了生产效率,降低了生产成本,具有较好的推广价值。

Aiming at the packaging requirements of six kinds of stainless steel pipes with different specifications and enterprises,in order to realize the automatic packaging efficiency of 3~6 cases/min,an automatic box sealing device is designed,which is composed of five parts:box clamping mechanism,carton snapping device,box folding device,jack-up mechanism and frame.By analyzing the structural characteristics and working principle of each mechanism,the movement process of box clamping mechanism,carton snapping device and box folding device is expounded,with emphasis on the analysis of folding.Practice proves that the structure design of the sealing device is reasonable,the overall operation is stable and reliable,the product packaging speed meets the production requirements,the number of workers required by a single production line is reduced,the traditional manual packaging method is changed,the production efficiency is improved,the production cost is reduced,and it has good promotion value.