基于多系统信息交互的热处理智能化调度

Intelligent scheduling of heat treatment based on multi-system information interaction

围绕能集中控制车间现场分散多台加热设备的热处理集成控制系统,通过构建与工艺知识库、计量管理系统、质量管理系统、生产ERP系统、人员权限管理等多系统产生热处理生产信息交互的模型,实现了热处理产品在生产管理、工艺参数、设备管理的全过程数字化控制与质量监控,并建立了生产智能化调度和拉动式可视化排产,完成了将产品生产的人、机、料、法、环等信息网络化集成,解决了热处理生产过程中工艺过程人为控制、生产排产随机性、过程记录纸质化传递、热处理过程追溯性差等关键问题,为提升热处理车间的管理水平提供了新方案。

Focused on the heat treatment centralized control system that could centrally control multiple heating equipment scattered in the workshop,and an interactive model of heat treatment production information was generated by constructing multiple systems such as process knowledge base,measurement management system,quality management system,production ERP system and personnel authority management.The digital control and quality monitoring of the whole process for production management,process parameters and equipment management of heat treatment products are realized,as well as intelligent production scheduling and pull visual scheduling are established.The network integration of information such as operator,machines,materials,methods as well as environment of product production is completed,and a solution is found to the key issues such as artificial control of process,the randomness of production scheduling,the paperbased transmission of process records and poor traceability of heat treatment process in the heat treatment production process,which provides a new scheme for improving the management level of heat treatment workshop.