基于工业机器人的多台数控机床自动上下料系统

Design of Automatic Loading and Unloading System for Multiple CNC Machine Tools Based on Industrial Robots

为解决大批量零件数控加工过程中人工操作劳动强度大、效率低等问题,提出了一种可靠性高、稳定性强并具有切换多样性和灵活性的机器人柔性上下料系统。基于S-30数控机床,根据某电动汽车水箱接口件零件加工节拍需求,建立了机器人工作站,优化了相关机械装置,实现1台工业机器人控制3台数控机床的自动上下料系统,有效提高了生产自动化程度。该系统投入使用后,不仅代替人工实现了上料、加工、下料的一体化控制,可以长时间连续重复运转,还能承受各种恶劣环境下的作业,节约了人力,降低了生产成本,缩短了加工时间,具有广泛的市场需求和工业应用前景。

In order to solve the problems of high labor intensity and low efficiency of manual operation in the CNC machining of large quantities of parts,a flexible robot loading and unloading system with high reliability,strong stability,switching diversity and flexibility is proposed.a robot workstation is established based on the S-30 CNC machine tool,according to the processing rhythm requirements of the parts of the water tank interface of a certain electric vehicle.The relevant mechanical devices are optimized to realize the automatic loading and unloading system of three CNC machine tools controlled by one industrial robot,which effectively improved the degree of production automation.The application of the system not only replaces manual labor to realize the integrated control of loading,processing and unloading,but also can operate continuously for a long time,and furthermore,it can withstand operations in various harsh environments.The system can save manpower,reduce production costs,and shorten processing time,and has broad market demand and industrial application prospects.