包装流水线双垛型高速码垛系统设计

Design of Double-stack High Speed Stacking System for Packaging Assembly Line

目的提高包装流水线码垛效率。方法设计一套包装流水线双垛型高速码垛系统,包括整形缓存区、码垛执行区和升降缠膜区3个功能区。系统以PLC作为控制核心,通过SMART 700 IE V3触摸屏实现人机交互,通过主令同步的指令控制方式,控制码垛机器人和自动缠膜机等设备,完成纸箱的码垛与缠膜。结果经过现场试验验证了系统的有效性和稳定性,该系统可以进行双托盘同步码垛与缠膜,大大提高了码垛流水线的作业效率。结论本文研究的系统提高了纸箱码垛效率,并能够促进包装自动化流水线智能化水平的提升。

The work aims to improve the stacking efficiency of packaging assembly lines.A double-stack high-speed stacking system for packaging lines was designed,which included shaping cache area,stacking execution area and lifting and wrapping area.With PLC as the control core,the system realized human-computer interaction through SMART 700 IE V3 touch screen,and control equipment such as stacking robots and automatic wrapping machines to complete the stacking and wrapping of cardboard boxes through synchronous command control.The effectiveness and stability of the system were verified by the actual experimental platform,and the system could carry out double-stack stacking and wrapping at the same time,which greatly improved the operation efficiency of the stacking line.The system studied in this paper improves the stacking efficiency of cartons and can promote the intelligent level of automated packaging lines.