模块化集成房屋立柱柔性自动化生产技术研究与应用

Research and Application of Column Flexible Automation Production Technology for Modular Integrated House

通过研究模块化集成房屋主体结构特点,分析立柱作为模块化集成房屋单元四角承重柱,需满足轻质且刚性好要求,拆解其主要部件为薄板折弯件柱体和L形连接板。针对该立柱结构特征及生产需求,定制设计研发一套模块化立柱生产智能装备,该智能装备设计了系列多轴机器人并搭载激光切割机、折弯机、焊接设备、打磨设备、非标自动化等设备,自动化多轴机器人的引入使该套设备具备更好的柔性可调功能。设备部署投产后可实现长度2.5~3.5m、材料为Q235B的立柱的柔性生产,生产涉及的加工工艺包含切割打孔、折弯、焊接、打磨等。只需提前将原材料批量摆放至上料固定位,即可实现立柱的自动化加工生产,且兼容不同尺寸立柱的生产。模块化房屋立柱自动化生产的相关技术成果部署应用于项目模块化智能制造工厂,综合7项全自动化工艺流程技术,优化提升模块化房屋建造的整体生产质量与生产效率。

By examining the key structural features of modular integrated houses,it is determined that the columns,serving as load⁃bearing pillars at the four corners of these units,must be lightweight yet sturdy.The primary components are disassembled into thin plate bends,pillars,and L⁃shaped connectors.Tailored to the specific structural characteristics and production needs of the columns,a suite of intelligent modular column production equipment is developed.This equipment features a range of multi⁃axis robots,complemented by laser cutting,bending,welding,grinding,and non⁃standard automation systems.The inclusion of automated multi⁃axis robots enhances the flexibility and adaptability of the equipment.Once deployed,the equipment enables the flexible production of the columns ranging from 2.5 meters to 3.5 meters in length,constructed from Q235B material.The manufacturing process includes cutting,drilling,bending,welding,and grinding.Simply positioning the raw materials in bulk and securing them enables automated processing and production of columns,accommodating the manufacture of the columns of varying sizes.The technological advancements achieved in the automated production of modular house columns are deployed within the project's intelligent modular manufacturing facility,amalgamating seven fully automated process technologies to enhance the overall quality and efficiency of modular house construction.