基于大数据的焊装车间机器人利用率分析

Analysis of Welding Shop Robot Utilization Rate Based on Big Data

介绍了机器人使用状态的评估现状,在此基础上给出了一种基于时间维度的机器人运行状态的评估方法,提出了机器人利用率的概念并给出了可视化展示方法。介绍了基于大数据和工业互联网的机器人运行时间获取方法,设计算法对获取到的数据进行处理,计算出能反映机器人实际运行状态的节拍运行时间,并对其进行可视化展示。最后结合案例介绍了机器人利用率可视化的价值,通过对比不同生产线或相同生产线不同工位的机器人利用率,为生产线节拍和产能提升提供优化方向。

This article firstly introduces the current situation of the evaluation of robot usage status,and then proposes a method of evaluating robot operation status based on the time dimension,and presentes the concept of robot utilization rate as well as the visualization display method.A robot running time acquisition method based on big data and industrial internet is introduced,and a corresponding algorithm is designed to process the acquired data.Moreouer,the cycle operating time reflecting the actual operating state of the robot is calculated,which as displayed visually.Finally,combined with specific cases,the value of visualization of the robot utilization rate is introduced.By comparing the utilization rates of robots at different stations in the same production line or in different production lines,this paper provides optimization direction for the production line cycle time and production capacity promotion.