基于MES的机器人关节混流生产自动化生产线的设计与实现

Automatic Production Line of Robot Joint Mixed Flow Production Based on MES

针对目前机器人关节生产效率低、产品不合格率高以及人力成本过高等问题,在深入机器人关节装配的基础上,对基于MES的自动化生产线系统进行了研究,设计出码垛机器人智能仓储单元、自主导航AGV机器人、工件流水线单元、智能视觉系统单元、六轴关节型机器人单元、装配流水线单元,组成并配备MES、虚拟仿真等相关软件的机器人关节装配的自动化生产线。该自动化生产线在追求经济性、实用性、先进性等目标基础上,以机器人关节装配为主体,依托AGV小车运输系统、自动检测系统和制造执行系统等相互协调,实现机器人关节工件的出库、检测、装配、入库等功能。该方案已在企业中进行初步试行,具有生产工序紧凑、效率高、成本低、加工合格率高等优点,为实现柔性化加工提供一定的实践基础。

Aiming at the problems of low production efficiency,high product unqualified rate and high labor cost of robot joint,the automatic production line system based on MES is studied on the basis of in-depth robot joint assembly.This paper designs the palletizing robot intelligent storage unit,autonomous navigation AGV robot,workpiece assembly line unit,intelligent vision system unit,six-axis joint robot unit,assembly line unit and equipped with MES,virtual simulation and other related software of robot joint assembly automated production line.The automatic production line in the pursuit of economy,practicality,advanced and other goals based on the robot joint assembly as the main body,relying on the AGV car transport system,automatic detection system and manufacturing execution system coordination,to achieve the robot joint workpiece out of the warehouse,detection,assembly,warehousing and other functions.