YB417C侧开式硬盒包装机内衬纸烟包自动装填装置的设计

Design of automatic cigarette filling device for inner packet in YB417C side-opening hard packer

为解决异型包装卷烟人工包装方式存在生产成本高、物料消耗大等问题,基于YB417C侧开式硬盒包装机的工艺流程,针对内衬纸烟包不完全包裹、未固定成型的特点,设计了一种内衬纸烟包自动装填装置。通过设计模盒、烟包料斗以及凸轮运动规律,实现了将内衬纸烟包平稳、无损地装填入侧开式烟盒中。以上海烟草集团有限责任公司生产的“中华(金中支)”牌卷烟为对象对该装置进行测试,结果表明:该装填装置运行稳定可靠,运动规律符合设计要求,能够满足200包/min的生产速度要求,运行效率达到98.8%;在侧开式硬盒成型工艺流程中因装填装置引起的故障停机次数不超过1次/班次,避免了烟支损伤和散落。该技术可为提高卷烟包装设备生产效率和质量提供支持。

To address the issues of high production cost and large material consumption associated with manual packing of special-shaped cigarette packets,an automatic cigarette filling device for inner packet was designed based on the process flow of YB417C side-opening hard packer and the conditions of incomplete wrapping and unfixed shaping of inner packet.By designing the packing mandrel,cigarette packet hopper and cam movement pattern,the inner packet was smoothly and intactly loaded into the side-opening hard packet.The designed filling device was tested with“Zhonghua(Jinzhongzhi)”brand cigarettes produced by Shanghai Tobacco Group Limited Corporation.The results showed that the said device ran steadily and reliably at an operation speed of 200 packets/min and operation efficiency reached 98.8%.The machine stop caused by the filling device was not more than 1 time/shift,and the cigarette damage or drop was avoided.This technology supports the promotion of production efficiency and packing quality of cigarette packing equipment.